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Korg Mono/Poly keyboard contact revival
This is something I've had to do three times in the 15 or so years that I've owned my Mono/Poly. Most recently I tried a new tactic and it seems to have paid off so I thought I'd share it.
You see, I've read suggestions of using denatured alcohol, pencil erasers, even brass polish. It turns out that Bounty kitchen tissue is perfect without any additives at all. It's abrasive enough to remove any nasties from the gold contacts without removing any noticeable amounts of gold. It's also perfect on the conductive rubber pads on the underside of the bobbly key membrane.
I was concerned that it might be impregnated with something that would destroy the key contacts, but I did my most recent revival over six months ago now and all the keys work perfectly - in fact they work better now than they ever have.
Having waxed nearly lyrical about Bounty I'm sure other similar products would work, Bounty is good because it holds together and doesn't shed lint.
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Sequential Pro One
The rubber power cables on the Pro One seem to perish around the cable clamp grommet thing. I was tempted to replace the cable with a modern PVC mains cable but then I realised that the rest of the cable was undamaged and showed no signs of failure.
The fix was relatively fiddly, the clamp had to be released by poking with a screwdriver and squeezing with some long nosed pliers at the same time. The cable could then be fed into the synth, stripped back and resoldered onto the terminals and the clame refixed.
The other thing that will be a problem by now is the keyboard. It has small rubber parts that sit under the keys, these act as buffers and provide a small amount of steering to the key to keep it central when it's depressed.
Unfortunately, like the cable, the rubber doesn't last forever and on both my Pro Ones there has been some crumbling. It's possible to buy kits of parts to restore the whole keyboard properly and I shall probably do this eventually. For now I've managed to stretch some thick rubber cable sleeving over the metal fingers in place of the crumbled parts and although I don't get the benefit of the steering effect I still have a satisfactory key feel and roughly level keyboard.
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Roland TR-606
I picked up a non-working 606 at a car boot sale. The same place I bought my original MS-20, actually. For years it sat waiting for me to repair it.
When I finally found time to take a look at the 606 I was shocked to discover that it had probably never worked due to what seemed to be a manufacturing defect. A ground connection from one side of the PCB to the other was not soldered properly on the track side. This meant that part of the circuit containing the microcontroller was effectively AC coupled to ground through some decoupling capacitors. The effect of this was to cause the machine to make some odd noises when switched on and then apparently go dead. This fault took a lot of finding as I really wasn't expecting it. The joint itself didn't appear to have been soldered properly, it wasn't so much dry as inadequate and there was no sign that it ever had been completely soldered. I've never seen this kind of mistake on Roland gear before!
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Roland SH-2000
I picked this up at a ham radio rally for a few pounds. It was visibly rusty due to storage in a damp place and had been modified in the past to accept an XLR/Cannon style power connector. I wasn't hopeful that it would ever work. When I dismantled it I found that I had to drill parts of it out because there was so much corrosion inside. Eventually I gave up trying to revive it as there seemed to be too much damage. I put it in the shed for a very rainy day.
Ten or so years later and I needed to clear the shed out, I thought I'd poke around inside the SH-2000 to see if I could find out why it was dead.
First stop was the power supply, which I disconnected from the main board before applying power. I checked the voltages and everything seemed good, so I reconnected. Lovely smooth DC, which surprised me.
After removing the strange conductive growths from the underside of the control panel/S&H/LFO board I powered up the machine. It turns out that chunks of circuitry weren't working. I replaced all the electrolytics, bar the PSU and got some sound out of it. Then I noticed that various things weren't working as expected. This included op-amps not working as expected. The 4558 & 1458 ICs had rusty legs! The corrosion had somehow crept inside the epoxy on most of them and caused the ICs to go bad.
I replaced about 3 of these dual op-amps and had a playable instrument with some features missing, including the LFO and filtering. It was then that I got carried away and played it for an hour or so until I noticed a rising mains hum. I noticed soon enough to stop both the PSU electrolytics from shooting across the room. They were untouchably hot and leaking their corrosive juices downwards onto the PCB of the PSU. So these were the next things to be replaced.
After doing the electrolytics in the PSU I decided that although the other op-amps appeared to be working they may not be as happy as they would be in an ideal world so I replaced them. This brought everything bar fuzz guitar back to life.
The most remarkable thing about this SH-2000 is that the keyboard works perfectly, it double triggered a bit at first but with a bit of playing it seems to have sorted itself out. These things were engineered with care, it seems.
Then we get to the most annoying part, the appearance of this SH-2000 leaves a lot to be desired owing to the neglect both by me and the former owner. I saw an SH-2000 on ebay, it was "faulty", I thought it would be a perfect donor instrument as it was advertised as in good cosmetic condition. I bought it and it turned out to be perfectly fine although it's the later instrument with the non-Moogy filter. My original SH-2000 sounds much, much nicer. But not only does my original one sound nicer it has a plusher keyboard with much more friendly touch sensitivity. So now I have a near mint SH-2000 that I don't really like but can't bear to use as a donor instrument and a shabby but wonderful SH-2000 that I've put several hours of work into. A picture of the moogy filter.
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Jen Synx 508
Bought from a bric-a-brac shop in Windsor some years ago. This thing is insane, the design uses components that should sound a lot better than they do and the user interface could use some work, too. It seems Jen didn't make many of these and I can see why. Here it is with its lid open
The Jen's DCOs are in a Texas Instruments 8 channel tone generator IC that seems to have been used elsewhere in just one other place - an early NEC Microcomputer that has a cult following. The 8 channel tone generator in the Jen should make it 8 note polyphonic and there are 8 slots for voice shaping cards, but only 5 of them are filled. Each of the voice shaping cards has a crazy selection of ICs on it, there's also a card full of BBD chips that applies effects to the output.
I have scanned the Jen Synx508 manual.
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Korg Polysix rescue
This was a tough one, with an unexpected twist. Ebay produced the Korg from the very pretty town of Lewes, bought for spares or repair and lugged back on a series of trains.
Firstly, I was expecting battery leakage damage. I have a Poly-61 which is hopelessly damaged and I know the kind of thing to expect. I also knew that some of the keys did not work, as the seller had noted this.
On opening the machine the battery was swiftly removed, it was obvious that IC30 and IC31 had to be replaced and many of the PCB tracks around them would need augmenting with point-to-point wiring.
To cut out old chips, it's often easiest to use side-cutters to cut the leads at the body of the chip itself (flat side of the cutters facing the chip). I did this, then desoldered each lead individually using plenty of heat, a temperature controlled iron and not much force pulling the lead out with needle-nose pliers on the other side of the board
Once I'd removed the leads I used a solder sucker to suck out the solder from the holes. Additional tidying was done with a sharp craft knife, in some places I had to cut away some pretty blue crystals that had formed as a result of the battery leakage. Once the holes were ready I cleaned the whole area thoroughly with damp Bounty kitchen tissue.
I sketched a copy of the track layout beneath IC30 and IC31 so I could use it later when I needed to replace open-circuit tracks with hard wiring.
The new ICs came from Maplin, they actually had the 74LS08 in stock, as I cycled back from Maplin I thought about how old that component is and how it's still useful enough to keep in stock.
The new ICs and associated wiring went in without a hitch and it was time to clean the keyboard contacts. I used the same technique as with the Korg Mono/Poly, this just being a longer version of its keyboard.
The cleaning went fine and everything was ready for testing. Power up was good, all the right LEDs lit up and the patch selector worked normally. I played it for a few moments and then strangeness, the program selector kept switching itself to Program 0. It seemed to be linked to the period of the MG.
I was sure this would just be due to old decoupling capacitors on the programmer board so I changed these, though the old ones were of a very, very high quality and were probably OK
The new capacitors didn't help, I decided to focus on the MG to see if there was anything strange happening. While I was looking I replaced the 0.33mfd timing capacitor for a newer and better component. The MG seemed to be working perfectly, however, so I was baffled.
My oscilliscope showed me that the micro was working normally and seemed to be genuinely convinced that it should be switching to program 0. This made me look at the logic lines that were responsible for the program 0 front panel switch
P10 should've had a waveform not unlike its peers but it didn't, instead it had what looked like a distorted sine wave superimposed on its logic high level, this sometimes represented the MG and at other times seemed to be 50Hz. The longer the synth was left running the stranger the waveform became and eventually various functions would stop working normally.
It seems that somewhere between CN06 and CN10 the P10 line goes for an extensive wander on both sides of the board, during this wander it had somehow picked up a stray interconnect to some other line - it was capacitive, could hold charge, I'm thinking it was one of the 0.047mfd hold capacitors on the demultiplexor buffers but I didn't actuallly find which
The fix was brutal, I simply cut the tracks for P10 as close as possible to the connectors and also right by pin 27 of IC22 (the micro). Then I ran some equipment wire between the three points, duplicating the original circuit diagram.
Testing and reassembly followed and I've made a mental note to get hold of a 3V battery holder or something, so the memories can operate again
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PolySix Eureka moment
Having previously established that PolySix KLM367 boards that have had serious battery leakage can exhibit strangely conductive properties, even after being brushed and cleaned with alcohol I decided to investigate why one of my PolySixes had some serious pitch warble after repair.
It turns out that the track that runs directly under the battery is a high-Z mixer input enroute from the front panel bend/tune knobs to IC8 where it's summed with MG signals via the 4066. Unfortunately, even when this track looks reasonably OK and tests <0.5 ohms you may find it's less than 1Mohm to adjacent digital signal tracks. I think Korg had thought this would be a problem - if you look under pcb at the CN06 end of the track there's a big solder pad that appears to be intended for a hookup, perhaps a for a screened cable?
So, I lifted one end of R9 (10k, near IC8) and substituted a monolithic 100nF instead of C43 and pulled CN06-2 out of its shell, connecting to the junction of R9 and my monolithic ceramic cap.
No more warble, in fact it's purer than I had expected.
The fix is not permanent yet, I have to figure out a way of making it a bit more elegant. I'll probably use a bit of hot glue... maybe not so elegant.
Gear now and in the past
Casio
CZ-1000
Casio used phase distortion synthesis in their range of synthesizers, PD is a bit like FM without the frequency.
The sounds available have a unique character and the user interface is good apart from some parts of editing, such as the envelope editor which suffers from having a multi-stage envelope with just a small LCD and no shortcut keys. The membrane keypad is an obvious weak spot, if mine ever breaks I think I'd find a way of repairing it even if it required lots of glue and individual clicky switches.
M-10
I bought this from someone who was also selling an MT-400v, which I should've bought too.
I expected this little preset synth/organ to be rubbish but it's far from rubbish
It sounds a lot like the MT-40 but it's smaller, is satisfyingly heavy for its size and has a smoother sound from a more limited selection.
One of the reasons I like it is its simple design and layout, it also has the most killer lousy yet amazing electric piano sound. Stick it through a delay and it sounds electrifying, in a sort of post-electronic way.
MT-40
Like the M-10 but with more sounds, funky rhythm box and a familiar sounding bassline generator added on.
I've owned this since I was about 11 years old.
The digital whine that accompanies its output is wonderful and I should put a sample online so people can use it standalone.
MT-45
Like an MT-46 but instead of the nasty silver-brown colour it's cream which suits it.
MT-46
Like an MT-40 but with full sized keys on the bassline section, different sounds and more variety, such as a selection of arpeggios.
I picked this up at a car boot sale, the power switch had been lost to corrosion caused by battery leakage.
Because this machine wasn't in great condition I've just hardwired the power switch to ON rather than seeking out a replacement, but this works for me.
MT-65
Great sounds, great accompaniment section. Creamy goodness. This is a real winner. Too bad they went on to make a dismally coloured version, the MT-68.
MT-68
Like the MT-65 but using the grim grey-brown plastic colours first used in the MT-41. On my MT-68 one of the keys feels a bit loose but there are no other problems. Casiotones were really built to last.
PT-1
Brainless version of the VL-1, these should not exist but do.
I believe they can be circuit bent to be slightly more interesting. I don't believe in a lot of circuit bending, it seems like a lot of it is bandwagon-jumping and isn't offering something that's viable as an artistic performance device. I think art should be more directly related to the person who makes the choices, so DIY circuit bending on things is great but buying pre-bent uncontrollable things and then claiming that their random wibbling is art or music is just copying others without acknowledging the art in what they did when they first coaxed the wrong sounds out of various boxes.
PT-50
My Ebay sourced PT-50 is a little worse for wear but I wouldn't be without its crazy rhythm/backing patterns, although maybe I would if I had a PT-30 which has the brilliant Fantasy sound.
PT-80
It has a slightly different set of sounds to the PT-50.
PT-83
Like a PT-80 but dull.
SK-1
Yes, it sounds good but it seems to have the strangest UI I've ever seen on a Casio. It's as though they rushed the design. Prefer the SK-5.
SK-5
The greatest comedy synth ever. Don't miss an opportunity to get one if you don't already own one.
VL-1
My first synth, if you can call it that, which you can.
VL-5
Ebay again, my VL-5 looks nearly new and even has the mad and space age barcode reader wand which works just as badly as it did when the thing was released in the early 80s.
Quite a bad sounding machine, this one.
Kawai
K3m
I've had this for years and it has been scarily reliable. I reckon this is the best-built synth I own.
Korg
I seem to be some kind of Korg Fan.
The MS-20 was my first proper synth, before that I'd had casio keyboards starting with the VL-1, then MT-40 and MT-400v.
Mono/Poly
My favourite synth. It's has a great layout and because of the 4 VCOs it has amazing depth in spite of sounding quite thin. It is hard to explain, really. I can see why some people don't like the Mono/Poly as it tends to only sound great when it is doing sounds that only it can do but for that reason alone I think it's valuable.
This is something I've had to do three times in the 15 or so years that I've owned my Mono/Poly. Most recently I tried a new tactic and it seems to have paid off so I thought I'd share it.
You see, I've read suggestions of using denatured alcohol, pencil erasers, even brass polish. It turns out that Bounty kitchen tissue is perfect without any additives at all. It's abrasive enough to remove any nasties from the gold contacts without removing any noticeable amounts of gold. It's also perfect on the conductive rubber pads on the underside of the bobbly key membrane.
I was concerned that it might be impregnated with something that would destroy the key contacts, but I did my most recent revival over six months ago now and all the keys work perfectly - in fact they work better now than they ever have.
Having waxed nearly lyrical about Bounty I'm sure other similar products would work, Bounty is good because it holds together and doesn't shed lint.
MS-20
My first MS-20 and first proper synth came from an antique furniture seller at the Ascot Car boot sale in the late 1980s when it was seen as a bit of an antique.
This was stolen by someone who borrowed it and didn't return it some time in about 1994
As a result of losing the MS-20 I started seeking out alternatives, discovering that many of my now grown-up school friends had amazing vintage synths stashed in lofts or cupboards, these were the synths that their parents had bought them but they'd never used and they wanted to get rid of as they were moving out. It seems incredible to me now, but I managed to spend a few hundred pounds and get hold of a Sequential Circuits Pro-one and the Korg Mono/Poly.
Years later Ebay sellers kept tempting me with MS-20s and I bought a replacement for about 50 times more than I paid for the first one (seriously!)
Keyboard contacts... todo
Poly-61
Bought from a prominent local electronic scrap dealer for not much money. I've managed to get it mostly working but I think it has Poly Six style PCB brain damage.
If it sounded nicer I'd probably restore it fully.
Poly Six
Battery leakage from the original Nickel Cadmium battery is a massive problem on the Poly Six. The chemicals from these batteries not only destroy the metals that comprise the PCB tracks, component leads and solder but they also permeate the PCB and cause phantom connections to appear.
The leaked chemicals don't give up easily, either, so thorough cleaning and replacement of all the PCB tracks and components in the vicinity of the leaked battery is crucial for a long term repair.
The other weak point is the Matsushita keyboard, a similar unit to the one on the Mono/Poly and Poly-61. This has the same contact problems as those keyboards. The contact problem is made worse if the keyboard has been in an enviroment where it has been exposed to smoke, which seems to get absorbed into the plastics that make up the conductive pads.
Having previously established that PolySix KLM367 boards that have had serious battery leakage can exhibit strangely conductive properties, even after being brushed and cleaned with alcohol I decided to investigate why one of my PolySixes had some serious pitch warble after repair.
It turns out that the track that runs directly under the battery is a high-Z mixer input enroute from the front panel bend/tune knobs to IC8 where it's summed with MG signals via the 4066. Unfortunately, even when this track looks reasonably OK and tests <0.5 ohms you may find it's less than 1Mohm to adjacent digital signal tracks. I think Korg had thought this would be a problem - if you look under pcb at the CN06 end of the track there's a big solder pad that appears to be intended for a hookup, perhaps a for a screened cable?
So, I lifted one end of R9 (10k, near IC8) and substituted a monolithic 100nF instead of C43 and pulled CN06-2 out of its shell, connecting to the junction of R9 and my monolithic ceramic cap.
No more warble, in fact it's purer than I had expected.
The fix is not permanent yet, I have to figure out a way of making it a bit more elegant. I'll probably use a bit of hot glue... maybe not so elegant.
Wavestation A/D
The LCD backlight is one of the weak points of the Wavestation and in the Wavestation that I bought on Ebay it had been replaced inexpertly. The replacement process had done irreversible damage to the glass of the LCD which was still functional but missing several lines of pixels.
I decided to replace the entire LCD with a modern white LED backlit unit as these are now very affordable and can be obtained with similar dimensions to the original Optrex DMF-5005 display.
I found a display manufactured by Zhongli on Ebay from an overseas seller, this turned out to be absolutely perfect and has much better contrast than the original as well as being incredibly bright.
It's worth noting that LED backlit 64x240 pixel graphic displays are sometimes considerably deeper than the original, this wasn't the case with the Zhongli unit. I've found a web page detailing how to replace a Wavestation (keyboard) display with a deeper LED backlit one - it wasn't pretty - the process involves cutting swathes of the original PCB out and replacing it with hand-wired connections.
The process for fitting the Zhongli display was simpler, just a few resistors to adjust the contrast voltage that is sourced from the front panel contrast knob and a dummy-load resistor for the old EL-backlight inverter to stop it screaming.
Oberheim
Matrix 6R
Seems to be mostly reliable at the moment.
Roland
TR-505
Someone had thrown this away, but I got to it before it was landfilled. The snare drum button doesn't work.
TR-606
I've got two 606s, they're great things. The second one is missing a few knobs and was bought as scrap. It was non-working due to shoddy Roland build quality, something that affects the 606 and 303. A few dabs with a soldering iron where there had never been solder before fixed it. I may even get new knobs for it if Ebay keeps tempting me.
TR-707
I bought this from Phil from Running Frog. I used it for some years as a MIDI/Din-sync bridge, something it does wonderfully.
U110
One of the first mass-market ROM playback machines and sister to the D110 LA synth.
I've had one problem with this, I still don't know for sure what caused it. The U110 would start up and crash shortly afterwards with random sounds and display contents. It seems to have been a loose internal connection that was triggered by the unit heating up. Reseating the ICs seems to have fixed it but I'm not sure that the problem won't reappear as it may have been a dry solder joint that I disturbed during the reseating process and has yet to settle back into its failure mode.
MC-202
A classy instrument, as the gentleman in Slough's ABC Music put it when I bought it. Two channels of CV-Gate, one of which drives the onboard SH-101 style synth.
Sequential Circuits
The rubber power cables on the Pro One seem to perish around the cable clamp grommet thing. I was tempted to replace the cable with a modern PVC mains cable but then I realised that the rest of the cable was undamaged and showed no signs of failure.
The fix was relatively fiddly, the clamp had to be released by poking with a screwdriver and squeezing with some long nosed pliers at the same time. The cable could then be fed into the synth, stripped back and resoldered onto the terminals and the clame refixed.
The other thing that will be a problem by now is the keyboard. It has small rubber parts that sit under the keys, these act as buffers and provide a small amount of steering to the key to keep it central when it's depressed.
Unfortunately, like the cable, the rubber doesn't last forever and on both my Pro Ones there has been some crumbling. It's possible to buy kits of parts to restore the whole keyboard properly and I shall probably do this eventually. For now I've managed to stretch some thick rubber cable sleeving over the metal fingers in place of the crumbled parts and although I don't get the benefit of the steering effect I still have a satisfactory key feel and roughly level keyboard.
Waldorf
Pulse+
todo
Yamaha
PS-3
I fell in love with the Portasound in Eastbourne. There was a music shop not far from the Winter Gardens where 11 year-olds could annoy their parents and passers-by using state-of-the-art Yamaha technology thanks to a rack of most of the range standing in the shop doorway.
My favourite was the larger PS-20(I think) which I nearly bought at a recent car boot sale as it had a better speaker, full sized keys and better automatic chords etc.
Yamaha stuff was always quite expensive, so I got a Casio VL-1 instead
When I see PS-3s I buy them, so far I've got 3 but only one is fully working.
None were completely dead and two came with the excellent hard case.
The sounds are quite bland on the PS-3 but the vibraphone is excellent and the PS-3 sits really well in a mix with other more complex syths without too much tweaking, it's strangely sophisticated inside too.
From my examination it would seem to contain a VCF chip similar to the one used in the Yamaha CS01 as well as a few other common elements.
DX-7 mk1
Volume slider failure, I have hardwired it to "max"
TX802
This is similar to a rackmount DX7-II, really excellent machine. The only work this required was a lithium battery replacement. The new one is in a socket so it should be an easy job to replace it in future.
CS 5
The most playable monosynth ever, at least for me.
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